In the evolving manufacturing landscape, composite injection molding gear parts are becoming the go-to solution for industries requiring lightweight, durable, and high-performance components. Our factory specializes in custom composite injection molding services for gear parts, delivering precision, strength, and efficiency across a variety of applications. Whether you're looking for high-volume production or complex custom designs, we ensure that every gear part meets the highest standards of quality and performance.
Why Choose Composite Injection Molding for Gear Parts?
Composite materials combine the best characteristics of both plastics and other materials, offering superior strength, reduced weight, and excellent resistance to wear and tear. Composite injection molding is ideal for manufacturing gear parts because it:
- Offers High Strength-to-Weight Ratio – Lighter than metal gears without compromising durability.
- Enhances Wear Resistance – Composite materials exhibit excellent resistance to abrasion and wear.
- Reduces Noise and Vibration – Ideal for gears used in noise-sensitive environments.
- Enables Complex Geometries – Perfect for intricate, customized gear designs.
Our Composite Injection Molding Gear Parts Capabilities
We utilize advanced injection molding technology to manufacture high-quality composite gear parts with precision and consistency. Our capabilities include:
1. Custom Gear Designs
- Tailored designs to meet specific customer needs for gear teeth, shafts, and other components.
- Complex geometries are possible, offering design flexibility and functionality.
- Multi-material injection molding for gears that require different materials for various parts.
2. High-Precision Injection Molding
- Precision molding ensures tight tolerances and optimal fit between gear parts.
- Consistent production runs for uniform quality and performance.
- Efficient production methods for both low and high-volume gear part manufacturing.
3. Advanced Composite Materials
- Long fiber-reinforced composites for high-strength applications.
- Glass-filled composites for enhanced wear resistance and stiffness.
- Specialty resins for specific thermal and chemical resistance needs.
Industries We Serve
Our composite injection molding gear parts are used in various industries that demand high-performance components, including:
- Automotive – Lightweight gears for transmissions, engines, and drive systems.
- Aerospace – Durable, high-strength gear parts for aircraft and satellite applications.
- Industrial Equipment – Gears for machinery, pumps, and heavy-duty applications.
- Consumer Electronics – Precision gears for electronic devices and accessories.
- Robotics – Custom gears for robotic arms, actuators, and automation systems.
| | CNC Turning, CNC Milling, Laser Cutting, Bending, Spining, Wire Cutting, Stamping, Electric Discharge Machining (EDM), Injection Molding,3D Printing,Rapid Prototype,Moulds etc. |
| | Aluminum: 2000 series, 6000 series, 7075, 5052, etc. |
| Stainlesss steel: SUS303, SUS304, SS316, SS316L, 17-4PH, etc. |
| Steel: 1214L/1215/1045/4140/SCM440/40CrMo, etc. |
| Brass: 260, C360, H59, H60, H62, H63, H65, H68, H70, Bronze, Copper |
| Titanium: Grade F1-F5 |
| Plastic: Acetal/POM/PA/Nylon/PC/PMMA/PVC/PU/Acrylic/ABS/PTFE/PEEK etc. |
| | Anodized, Bead Blasted, Silk Screen, PVD Plating, Zinc/Nickl/Chrome/Titanium Plating, Brushing, Painting, Powder Coated, Passivation, Electrophoresis, Electro Polishing, Knurl, Laser/Etch/Engrave etc. |
| | ±0.002 ~ ±0.005mm |
| | Min Ra 0.1~3.2 |
| CERTIFICATE | ISO9001:2015,AS9100D,ISO13485:2016,ISO45001:2018,IATF16949:2016,ISO14001:2015,ROSH,CE etc. |
FAQ
1. Are you a manufacturer or a trading company?
We are a factory located in Shenzhen, China, with 20 years of rich experience,
covering 6000 square meters. Complete facilities, including 3D quality inspection equipment, ERP system and 40 machines. If necessary, we can provide you with material certificates, sample quality inspection and other reports.
2. How to get a quote?
Detailed drawings (PDF/STEP/IGS/DWG...), including quality, delivery date, materials, quality, quantity, surface treatment and other information.
3. Can I get a quotation without drawings?
Can your engineering team draw for my creativity? Of course, we are also glad to receive your samples, pictures or detailed size drafts for accurate quotation.
4. Can you provide samples before mass production?
Of course, the sample fee is necessary. If possible, it will be returned during mass production.
5. What is the delivery date?
Generally, the sample lasts for 1-2 weeks and the batch production lasts for 3-4 weeks.
6. How do you control quality?
(1) Material Inspection - Check material surfaces and approximate dimensions.
(2) First inspection of production - ensure
critical dimensions in mass production.
(3) Sampling inspection - check the quality before delivery to the warehouse.
(4) Preshipment inspection - 100% inspection by QC assistant before shipment.
7. After sales service team
If you have any problems after receiving the product, you can provide feedback through voice call, video conference, email, etc. within one month. Our team will provide you with solutions within a week.
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Composite injection molding gear parts Images
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